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Home / Lighting / Driving & light bars

Redarc BCDC2420 24V 20A under bonnet DC-DC battery charger with MPPT solar inputRedarc BCDC2420 24V DC-DC charger showing bare-wire input, output and solar connection tailsRedarc BCDC2420 24V DC-DC charger sealed and fanless chassis in greyRedarc BCDC2420 24V DC-DC charger side view showing 37mm low-profile height for under-bonnet mounting

Redarc

BCDC2420 — 24V 20A Under Bonnet DC-DC Charger with MPPT Solar Input

BCDC2420

24V to 24V DC-DC charger for trucks, buses and large 4WDs on 24V systems. 20A continuous output (600W), MPPT solar input, sealed and fanless for under-bonnet mounting.

$799.00

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24V house-battery systems24V-to-24V DC-DC charger with MPPT solar input

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24V INPUT, 24V AT 20A

Purpose-built 24V DC-DC charger for 24V vehicles charging a 24V auxiliary bank.

3-STAGE CHARGING, ANY CHEMISTRY

Selectable charge profiles for AGM, gel, calcium, standard lead-acid and lithium banks.

SEALED FOR ENGINE-BAY HEAT

Rated to run in the engine bay of an Australian 4WD or truck — dust, water and vibration tolerant.

LITHIUM AND AGM READY

Selectable profiles for AGM, gel, calcium, standard lead-acid and LiFePO4 lithium banks.

2 YEAR REDARC WARRANTY

Backed by 2 years direct from Redarc. Repair or replacement in accordance with Redarc's warranty policy.

A 24V to 24V DC-DC charger for trucks, buses, service utes and larger 4WDs running a 24V starter system. Runs a 24V auxiliary bank from the alternator while driving, with MPPT solar input so a 12V panel can top the bank up at camp. Fits under the bonnet behind a sealed, fanless chassis rated for engine-bay heat, dust and vibration.

The chassis is 150 by 120 by 37mm and weighs 650g, with bare-wire input, output and solar tails for straight-in wiring. Operates across a 9 to 32V DC input range so it runs from a 12V alternator just as happily as from a 24V one, outputs 20A continuous (600W) and holds a maximum charging voltage of 30.6V. Multi-stage charging covers AGM, gel, calcium content, VRLA and standard lead acid.

Output is 24V, so if you run a 24V vehicle with a 12V auxiliary bank this is not the right charger. Fuse the input at 60A and the output at 40A with Redarc FK60 and FK40 kits fitted at the battery ends, not at the charger.

What sets it apart

MPPT solar input — a 12V panel charges a 24V bank directly

Sealed and fanless — rated for under-bonnet heat, dust and vibration

Start battery isolator — stops the aux bank draining the cranking battery

Multi-stage charging — profiles for 5 common lead-acid chemistries

9-32V DC input — one unit works from 12V or 24V vehicles

Australian designed and built — Lonsdale SA, 2-year Redarc warranty

Mounting and install

Mounts under the bonnet with 4 fixing holes on the base plate. Leave 50mm clearance for airflow around the heatsink even though the chassis is fanless. Our workshop runs the input in 6 B&S cable from the start battery with the 60A fuse at the battery end, and the output in 6 B&S cable to the aux bank with the 40A fuse at the aux battery end. The solar input takes a panel with a Voc between 9V and 32V, wired in cable sized to the panel's short-circuit current.

On late-model vehicles with a smart alternator or stop-start system, and on any build running more than one BCDC (for example one on the vehicle and one on a caravan), hardwire an ignition trigger from a switched 12V source so all chargers only run while the engine is running. We fit this on every workshop install.

  • MPPT solar input — a 12V panel charges a 24V bank directly
  • Sealed and fanless — rated for under-bonnet heat, dust and vibration
  • Start battery isolator — stops the aux bank draining the cranking battery
  • Multi-stage charging — profiles for 5 common lead-acid chemistries
  • 9-32V DC input — one unit works from 12V or 24V vehicles
  • Fuse kit guidance — Redarc FK60 input and FK40 output kits
  • Australian designed and built — Lonsdale SA, 2-year Redarc warranty

Electrical

Input Voltage: 9–32V DC

Output Voltage: 24V DC

Continuous Output: 20A (600W)

Max Charging Voltage: 30.6V

Input Fuse Rating: 60A

Output Fuse Rating: 40A

No-Load Current: <100mA

Standby Current: <8mA

Solar Input

Solar Input Range: 9–32V DC

Solar Switch-On: 17.5V

Charging and build

Operating Temp: −20°C to +80°C

Approvals: E-Mark, CE

Length150mm
Width120mm
Height37mm
Weight0.65 kg

Mounts under the bonnet with 4 fixing holes on the base plate. Pick a flat spot with at least 50mm clearance around the heatsink, away from direct exhaust-manifold heat. The chassis is fully sealed and potted, so engine-bay dust, vibration and water-spray are what the unit is designed for.

Wire the input in 6 B&S cable from the start battery to the charger with the 60A fuse at the start-battery end, and the output in 6 B&S cable from the charger to the aux bank with the 40A fuse at the aux-battery end. Crimp ring terminals to the manufacturer's recommended die; do not solder. Keep the cable runs as short as practical.

For solar top-up, run the panel into the dedicated solar input. A panel Voc between 9V and 32V is in range for the MPPT regulator. Use cable sized to the panel's short-circuit current and fuse the solar run at the panel end to protect the cable.

On late-model vehicles with smart alternators or stop-start systems, and on any build running more than one BCDC, hardwire an ignition trigger from a switched 12V source so the charger (and any siblings on a caravan or trailer) only runs while the engine is running. Full install details are in the Redarc BCDC2420 manual on Redarc's own site.

24V-to-24V DC-DC charger with MPPT solar input
24V alternator vehicles — trucks, buses, service utes, 24V 4WDs
12V alternator vehicles charging a 24V aux bank
Sealed and fanless — engine-bay mounting rated
24V vehicle with a 12V aux bank — wrong output voltage, use a 12V BCDC
LiFePO4 lithium banks — use Redarc LFP2420 instead

Q: What does DC-DC actually mean?
A: A DC-DC charger takes DC voltage from a running vehicle's alternator and converts it to the exact DC voltage and charging profile the auxiliary battery needs. On a 24V vehicle running a 24V aux bank it holds the output at 24V; on a 12V vehicle running a 24V aux bank it steps up from 12V to 24V.

Q: What is MPPT solar input and why is it on a 24V charger?
A: MPPT (maximum power point tracking) is a smart solar regulator that pulls as much power as a panel can give at any moment and feeds it into the aux bank. A standard PWM regulator cannot step a 12V panel up to a 24V bank. The BCDC2420 can, through the same unit that charges from the alternator.

Q: Which vehicles is this for?
A: Any 24V vehicle running a 24V auxiliary bank, including trucks, buses, service utes and some larger 4WDs. The 9-32V DC input also lets a 12V vehicle charge a 24V aux bank, which is less common but supported.

Q: What is the output?
A: 24V DC at 20A continuous, 600W nominal, with a 30.6V maximum charging voltage. Multi-stage charging covers AGM, gel, calcium content, VRLA and standard lead-acid chemistries.

Q: Can I charge a 12V bank from a 24V vehicle with this charger?
A: No. The BCDC2420 outputs 24V only. For a 12V aux bank from a 24V vehicle, ask us and we will spec the right Redarc BCDC for that job.

Q: BCDC2420 or LFP2420 for a lithium bank?
A: LFP2420. The BCDC2420 covers lead-acid chemistries only (AGM, gel, calcium, VRLA, standard lead-acid). Redarc's LFP2420 is the lithium-specific version with a LiFePO4 charging profile. Running lead-acid charging voltages into a lithium bank at best shortens the bank's life, at worst damages the BMS, so pick the chemistry-matched unit.

Q: Can it mount under the bonnet?
A: Yes. The chassis is fully sealed and potted and the electronics are fanless, so engine-bay heat, dust and water-spray are what it is designed for. Keep 50mm clearance around the heatsink for airflow and avoid direct exhaust-manifold heat.

Q: Does it need an ignition trigger?
A: Not strictly, but our workshop always hardwires one on late-model vehicles with smart alternators or stop-start systems, and on any build running more than one BCDC (for example one on the vehicle and one on a caravan). The trigger keeps all chargers off whenever the engine is off.

Q: What cable size and fuses do I need?
A: 6 B&S cable on both the input (start battery to charger) and output (charger to aux bank) runs for most installs. Fuse the input at 60A with the Redarc FK60 kit at the start-battery end and the output at 40A with the FK40 kit at the aux-battery end. Equivalent MIDI or MEGA fuses work too; the rule is to fuse at the battery end, not at the charger.

Q: What is the warranty?
A: 2 years direct from Redarc against manufacturing defects. Full terms in our warranty policy.

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